CONTAMINATION: Sources of contamination: air, people, chemicals, processing in furnaces.
There are also a few types of special contaminants:
metallic contaminants (causes leakage current)
organic contaminatation
oxides (can cause bad contact between metal lines)
electrostatic discharge - ESD (charge transferred from humans on very small devices results in huge currents for very small time, destroying the device)
A solution for the contamination problem is to introduce robot handling of wafer to minimize human contamination (people are creating 5-10 million particles per minute in a cleanroom). This is an expensive solution, but suitable for industry.
In cleanrooms, temperature, humidity and the number of dust particles are fixed and controlled.
The quality of the cleanroom is defined as the number of particles 0.5 microns or greater in a cubic foot of air. It varies from 1 (highest quality) to 10000 (service area) in a cleanroom, while for outdoors is around 1 million. It can be observed in the following picture how small are the particles that cause problems, compared to humain air.