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Dry etching tutorial

Modules

1. Plasma assisted etching
2. Solid phase etching

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  • CMP = Chemical Mechanical Polishing
    • it is a solid phase etching because uses a solid to remove a solid

  • Purpose: planarization
  • How: as it can be seen in the picture, the upper layer is removed by polishing with a pad

    • A slurry containing SiO2 abrasive particles is put on the pad (see also the tubes in the upper picture used for slurry dispense)
    • The wafer is placed on a carrier
    • The carrier is then moved on the pad, and the friction between the pad and wafer is realised by applying a force (see lower picture)
    • Also the slurry is pressed into the wafer by the applied pressure
    • Surface reaction (between OH- and H2O from the slurry and Si wafer) and mechanical abrasion take place
    • The by-products (Si(OH)4) are removed
    • Removal rate depends on pressure and relative velocity
    • Smoothness depends on pressure, diameter and material type
    • If the main mechanism is mechanical, CMP is not selective (etches everything), if the chemical reactions are the main mechanism, then it can be also selective

              

  • Applications of CMP
    • Almost any material (metals, dielectrics)
    • Cu
      • it is not possible to etch it by plasma etching
      • it is a soft material
      • the pad can be conditioned to regain roughness

  • Problems with CMP
    • Tradeoff between:
      • Polishing goals:
        • Uniformity
        • Planarity
        • Throughput
      • Cleaning goals:
        • Particles
        • Surface damage
        • Contaminants

A cleaning step follows the polishing

1. Plasma assisted etching
2. Solid phase etching

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